{"id":159,"date":"2012-10-26T08:55:58","date_gmt":"2012-10-26T06:55:58","guid":{"rendered":"http:\/\/andrenplast.se\/?page_id=159"},"modified":"2020-10-07T08:43:25","modified_gmt":"2020-10-07T06:43:25","slug":"processes","status":"publish","type":"page","link":"https:\/\/andrenplast.se\/en\/processes\/","title":{"rendered":"Manufacturing processes"},"content":{"rendered":"<div class=\"row-fluid\">\n<div class=\"span8\">\n<h2 class=\"vakum-link\"><strong>Vacuum forming<\/strong><\/h2>\n<p>Vacuum forming has a variety of benefits compared to other methods. We currently have more than 3500 products in regular production and can offer everything from single prototypes to long runs, in 10 production lines.<br \/>\n<a class=\"vakum-link\">Learn more about vacuum forming<\/a><\/p>\n<h2 class=\"formsprutning-link\"><strong>Injection moulding<\/strong><\/h2>\n<p>Andr\u00e9nplast also offers injection moulded thermoplastic components in a variety of materials (clamping force 50mt &#8211; 1300mt).<br \/>\n<a class=\"formsprutning-link\">Learn more about injection moulding<\/a><\/p>\n<\/div>\n<\/div>\n<hr \/>\n<div class=\"row-fluid\">\n<div id=\"vakum-section\" class=\"span8\">\n<h3><strong>Vacuum forming<\/strong><\/h3>\n<p><strong>Fast, flexible and precise<br \/>\n<\/strong>Compared with other methods, vacuum forming has the unique advantage of offering low tooling costs combined with short lead times for tooling. Our way of doing things, also allow you to adapt the tool at hand in a very fast and easy way. In addition, the method provides excellent finish, high quality and superior strength. As our customer, you have endless possibilities to customize the product\u2019s aesthetics. Andr\u00e9nplast can also manufacture colored details and multi-layer materials with individually customizable features. Our method is based on 100% recyclable material and all waste material are reused in our production. Easy, fast, cost-effective and good for the environment!<\/p>\n<p><strong>Our production capacity<br \/>\n<\/strong>We currently have more than 3500 products in regular production and can offer everything from single prototypes to long runs, in 10 production lines. We have a number of automated CNC milling machines and robots for precision, quality and speed, and robots for gluing of ultrasonic welding. We cover most of the needs of vacuum forming from products of less than a palm size up to 3.0 \u00d7 2.2 \u00d7 1.1 m. In addition to manufacturing plastic parts, Andr\u00e9nplast offers final assembly of complete systems and products.<\/p>\n<p>For additional production capacity and flexibility, we are working closely with <strong><a href=\"http:\/\/autoform.se\/\" target=\"_blank\" rel=\"noopener\">our sister company \u2013 Autoform.<\/a><\/strong><\/p>\n<p>&nbsp;<\/p>\n<\/div>\n<div class=\"span4\"><img decoding=\"async\" loading=\"lazy\" class=\"alignnone size-full wp-image-126\" title=\"kabe\" src=\"http:\/\/andrenplast.se\/wp-content\/uploads\/2012\/09\/kabe.png\" alt=\"kabe\" width=\"300\" height=\"334\" srcset=\"https:\/\/andrenplast.se\/wp-content\/uploads\/2012\/09\/kabe.png 300w, https:\/\/andrenplast.se\/wp-content\/uploads\/2012\/09\/kabe-269x300.png 269w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><\/div>\n<\/div>\n<h3><strong>This is how vacuum forming works<\/strong><\/h3>\n<div class=\"row-fluid\">\n<div class=\"span6\"><img decoding=\"async\" loading=\"lazy\" class=\"alignnone size-full wp-image-130\" title=\"method1\" src=\"http:\/\/andrenplast.se\/wp-content\/uploads\/2012\/09\/method1.jpg\" alt=\"\" width=\"451\" height=\"285\" srcset=\"https:\/\/andrenplast.se\/wp-content\/uploads\/2012\/09\/method1.jpg 451w, https:\/\/andrenplast.se\/wp-content\/uploads\/2012\/09\/method1-300x189.jpg 300w\" sizes=\"(max-width: 451px) 100vw, 451px\" \/>1. Moulds and plastic material are placed in the vacuum forming machines.<\/div>\n<div class=\"span6\"><img decoding=\"async\" loading=\"lazy\" class=\"alignnone size-full wp-image-132\" title=\"method2\" src=\"http:\/\/andrenplast.se\/wp-content\/uploads\/2012\/09\/method2.jpg\" alt=\"\" width=\"451\" height=\"285\" srcset=\"https:\/\/andrenplast.se\/wp-content\/uploads\/2012\/09\/method2.jpg 451w, https:\/\/andrenplast.se\/wp-content\/uploads\/2012\/09\/method2-300x189.jpg 300w\" sizes=\"(max-width: 451px) 100vw, 451px\" \/>2. The plastic material is heated by the upper and lower heat bars to 170-210 \u00b0 C.<\/div>\n<\/div>\n<div class=\"row-fluid\">\n<div class=\"span6\"><img decoding=\"async\" loading=\"lazy\" class=\"alignnone size-full wp-image-133\" title=\"method3\" src=\"http:\/\/andrenplast.se\/wp-content\/uploads\/2012\/09\/method3.jpg\" alt=\"\" width=\"451\" height=\"285\" srcset=\"https:\/\/andrenplast.se\/wp-content\/uploads\/2012\/09\/method3.jpg 451w, https:\/\/andrenplast.se\/wp-content\/uploads\/2012\/09\/method3-300x189.jpg 300w\" sizes=\"(max-width: 451px) 100vw, 451px\" \/>3. The material softens and is placed on the mould.<\/div>\n<div class=\"span6\"><img decoding=\"async\" loading=\"lazy\" class=\"alignnone size-full wp-image-134\" title=\"method4\" src=\"http:\/\/andrenplast.se\/wp-content\/uploads\/2012\/09\/method4.jpg\" alt=\"\" width=\"451\" height=\"285\" srcset=\"https:\/\/andrenplast.se\/wp-content\/uploads\/2012\/09\/method4.jpg 451w, https:\/\/andrenplast.se\/wp-content\/uploads\/2012\/09\/method4-300x189.jpg 300w\" sizes=\"(max-width: 451px) 100vw, 451px\" \/>4. By means of vacuum the material is formed to shape over the mould.<\/div>\n<\/div>\n<div class=\"row-fluid\">\n<div class=\"span6\"><img decoding=\"async\" loading=\"lazy\" class=\"alignnone size-full wp-image-135\" title=\"method5\" src=\"http:\/\/andrenplast.se\/wp-content\/uploads\/2012\/09\/method5.jpg\" alt=\"\" width=\"451\" height=\"285\" srcset=\"https:\/\/andrenplast.se\/wp-content\/uploads\/2012\/09\/method5.jpg 451w, https:\/\/andrenplast.se\/wp-content\/uploads\/2012\/09\/method5-300x189.jpg 300w\" sizes=\"(max-width: 451px) 100vw, 451px\" \/>5. The formed plastic part is cooled down.<\/div>\n<div class=\"span6\"><img decoding=\"async\" loading=\"lazy\" class=\"alignnone size-full wp-image-136\" title=\"method6\" src=\"http:\/\/andrenplast.se\/wp-content\/uploads\/2012\/09\/method6.jpg\" alt=\"\" width=\"451\" height=\"285\" srcset=\"https:\/\/andrenplast.se\/wp-content\/uploads\/2012\/09\/method6.jpg 451w, https:\/\/andrenplast.se\/wp-content\/uploads\/2012\/09\/method6-300x189.jpg 300w\" sizes=\"(max-width: 451px) 100vw, 451px\" \/>6. After cooling, the product is separated from the tool.<\/div>\n<\/div>\n<div class=\"row-fluid\">\n<div class=\"span6\"><img decoding=\"async\" loading=\"lazy\" class=\"alignnone size-full wp-image-137\" title=\"method7\" src=\"http:\/\/andrenplast.se\/wp-content\/uploads\/2012\/09\/method7.jpg\" alt=\"\" width=\"451\" height=\"285\" srcset=\"https:\/\/andrenplast.se\/wp-content\/uploads\/2012\/09\/method7.jpg 451w, https:\/\/andrenplast.se\/wp-content\/uploads\/2012\/09\/method7-300x189.jpg 300w\" sizes=\"(max-width: 451px) 100vw, 451px\" \/>7. The product is then ready for finishing.<\/div>\n<div class=\"span6\"><img decoding=\"async\" loading=\"lazy\" class=\"alignnone size-full wp-image-138\" title=\"method8\" src=\"http:\/\/andrenplast.se\/wp-content\/uploads\/2012\/09\/method8.jpg\" alt=\"\" width=\"451\" height=\"285\" srcset=\"https:\/\/andrenplast.se\/wp-content\/uploads\/2012\/09\/method8.jpg 451w, https:\/\/andrenplast.se\/wp-content\/uploads\/2012\/09\/method8-300x189.jpg 300w\" sizes=\"(max-width: 451px) 100vw, 451px\" \/>8. Finished product.<\/div>\n<\/div>\n<p>&nbsp;<\/p>\n<h3 id=\"formsprutning-section\"><strong>Injection moulding<\/strong><\/h3>\n<p>Andr\u00e9nplast also offers injection moulded thermoplastic components in a variety of materials (clamping force 50mt &#8211; 1300mt). Our process is automated, and all machines are equipped with robotic cells for efficient component handling and assembly. We use raw materials such as fiberglass reinforced polyamide (PA) and thermoplastic elastomers (TPE). Andr\u00e9nplast also offers a wide range of other materials depending on the product&#8217;s application and your needs.<\/p>\n<p>Quality level and appearance are controlled by specific control plans for each component, and above all, by the instructions given to the operators. During production, a variety of tools and different types of equipment are used to ensure a high quality product.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Vacuum forming Vacuum forming has a variety of benefits compared to other methods. We currently have more than 3500 products in regular production and can offer everything from single prototypes to long runs, in 10 production lines. Learn more about vacuum forming Injection moulding Andr\u00e9nplast also offers injection moulded thermoplastic components in a variety of [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"open","ping_status":"open","template":"page-full-width.php","meta":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v20.3 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Automated vacuum forming and injection moulding<\/title>\n<meta name=\"description\" content=\"Andr\u00e9nplast manufactures vacuum formed plastic components and injection moulded thermoplastic parts in automated production lines.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/andrenplast.se\/en\/processes\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta 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